The Challenge
The gym at Volair Huyton had strong foundations but needed modernisation to keep pace with industry trends and member expectations. The free weights area was the first priority, requiring updated kit and more functional training options. Attention then turned to the cardio area, which was no longer aligned with the growing demand for HIIT training and fitness technology. The challenge was to introduce an engaging HIIT zone while upgrading the cardio range to provide connected, interactive training experiences.
The Solution
Working closely with the Volair team, Gym Gear developed several layout options using 3D design software before the final plan was agreed. The installation was carried out in two phases:
- A free weights refresh with added functional training kit.
- A new HIIT zone on the first floor, alongside a complete cardio upgrade.
The cardio zone was fitted with Gym Gear’s Entertainment Series Cardio range, offering interactive features such as Wi-Fi connectivity, fitness apps, and virtual training. The new HIIT zone was equipped with self-powered cardio machines designed for high-intensity workouts and small group training.
Gym Gear supplied and installed seven Oak Pilates Foldable Reformers, carefully selected for their combination of commercial durability and space-saving design.
Each reformer features:
- Premium oak wood frame with foldable functionality
- German-made spring resistance for smooth adjustment
- Built-in wheels for portability
- Microfiber leather carriage for comfort
- Double-looped straps, safety strap, and included jump box for varied exercise options
The seven-bed layout allowed Volair to maximise capacity within the available footprint while still delivering a high-quality environment suitable for structured group classes.
The Result
The upgraded gym combines cutting-edge equipment with a dynamic layout that complements the wider leisure complex. From the first morning of reopening, members filled the space eager to try the new equipment. The HIIT zone has been especially popular, appealing not only to younger users but also to older members seeking variety and intensity in their workouts. Volair Huyton now stands as a modern, engaging fitness hub for the community, with facilities that rival the very best in the sector.





